Products & Services
Fully automatic vial orienting, filling, nozzle/nebulizer inserting and screw capping machine for plastics 3PC bottles and nasal spray
Features
The bottles are dropped directly from the plastic bag into the vibrator or rotor. These bottles get into the chute and the orienting turret picks them up one by one by holding between the releasing bar and the trap, then these are dropped into the conical cup and further to the nylon turret. As the turret rotates the bottles are delivered onto the turntable. The turntable delivers the bottle on the slat conveyor of the filling machine. These bottles get filled and move onto the nozzle insertion station. The nylon turret moves the bottle forward and the nozzle turret synchronizes with this as it moves forward and the nozzle is inserted into the bottle. Then it moves further and the cap falls onto the bottle and the cap is screwed by the screwing mechanism.
Salient Features
1. Designed for eyes, ear and nose drops.
2. Compact line
3. Needs only two operators
4. Volume can be adjusted just by turning a
hand wheel.
5. Very small laminas flow required
6. Filling accuracy + 0.5%
Input Specification
Plastic Bottles 5ml to 100 ml
Capacity
80 to 120 bottles / minute
Remark
Due to flexible Modular system the machine can
easily be designed to meet other specifications
than those mentioned above.
Aluminium cap / ROPP sealing
machine for vials
Features
The seals are dropped in the vibratory bowl, due to vibration these move on the periphery and get into the chute. The vials after bunging move on the slat conveyor and get into the turret. As the turret moves the vial picks up a seal from the chute and moves onto the sealing turret. The vial is held between the plunger and the sealing head. As this rotates the spinner moves towards the seals and seals it. These machines are available with 4, 6 and 8 heads. 5ml to 100ml vials can be sealed on these m
Salient Features
1. Suitable for normal and flip off seals.
2. High output due to rotary motion.
3. Minimum maintenance.
4. Easy to set for different sizes.
5. Only turret and sealing head needs to be
changed.
6. Safety clutch is provided for overload.
Input Specification
Vial diameter 25 mm to 45 mm
Vial height 75 mm max.
Seal diameter 13, 20 and 30 mm
Capacity
100 to 300 vials / minute.
Cartonating Machine
Functions
The cartons are placed in the Hopper. The Suction unit pulls out the carton one by one, opens the carton and pushes it onto the chain carrier. The bottles are placed on the product conveyor either manually or automatically. The bottle gets pushed into the carton, the side flaps gets folded into the carton, the side flaps get closed and the top flap gets tucked in and the closed carton gets delivered to the end of the machine. This machine can be used for Bottles, Vials, Ampoules, Blisters, Tubes etc.
Salient Features
1. Carton pick up by vacuum.
2. Positive carton erecting system.
3. Auto product pushing system.
4. Can handle straight and lock bottom cartons.
5. Easy change over for different sizes.
6. Bare minimum maintenance. All the bearings
are sealed on both sides.
7. Labour saving : Only 1 operator required.
8. Additional systems for Bottle feeding, leaflet,
caps, droppers, vials, ampoules and batch
coding can be provided
Screw capping machine
Features
The Vials/Plastic Bottles are loaded on the Turntable. From there they are delivered to the conveyor of the Filling Machine. The Filling Machine stops the number of vials required and then the liquid is filled in. The filled vials get into the turret of the Screw Capping Machine. The Caps are loaded in the vibrator. They get oriented and come down through the chute. Each vial picks up a Cap as it moves on and the Capping Head screws the cap on to the vial.
Salient Features
1. Can be used for 2 ml to 100 ml vials.
2. Output 120 to 240 bottles/minute depending on the cap to be used.
Change Over
Screw Capping Machine : The Turret needs to be replaced for each bottle diameter. The Head need to be adjusted according to the height.
Capacity
120 to 300 Vials / minute
Input Features
Vial Diameter: 25 mm to 45 mm
Vial Height: 75 mm.
Monoblock liquid filling and stoppering machine
Features
The Vials/Plastic Bottles are loaded on the Turntable. From there they are delivered to the conveyor of the Filling Machine. The Filling Machine stops the number of vials required and then the liquid is filled in. The filled vials get into the turret of the Plugging Machine.
The Plugs are loaded in the vibrator. They get oriented and come down through the chute. Each vial picks up a Plug as it moves on and the plugging Head Presses the Plug on to the vial
Input Features
Vial Diameter : 25 mm to 45 mm
Vial Height : 75 mm
Plug Diameter : 13, 20 & 30 mm
Salient Features
1. The volume can be adjusted just by turning
the handwheel without stopping the machine
(First of its kind in India)
2. The machine works on Positive Displacement.
System (Syringe Type)
3. Versatile machine. Can fill a variety of equias:
4. No Bottle, No Fill.
5. Very little Floor Space required.
.
6. Very small Laminar Flow.
.
7. Only one operator is required.
8. Filling Accuracy +0.5%.
9. Can be used for 2 ml to 100 ml vials.
10. Output 120 to 240 bottles/minute depending on the volume of liquid to be filled.
Capacity
120 to 300 Vials / minute
Change Over
Filling Machine : When the diameter and height
of the bottle changes, the railings and ied can
be adjusted.
Plugging Machine : The Turret needs to be
replaced for each diameter. The Head need to
be adjusted according to the height.
12 head volumetric liquid filling machine.
Features
The above machine is suitable for higher volumes and output. This machine is conventional type. The washed bottles from the washing are conveyed onto the filling machine conveyor in a single row, These bottles automatically go into two tracks. The bottles stoppers stop the bottles and the filling head dives into the bottle and gets, as the head gets lifted up it stops filling. These bottles are released by stopper and the next set of bottles come under filling head the cycle continues.
Salient Features
1. Compact machine
2. Suitable for syrups, oils, beverages etc.
3. Filling accuracy 1%
4. Two tracks give more output
5. No bottle No fill
6. Separate conveyor drive for free movement.
Standard Input
Fill volume 60 ml to 500 ml
Capacity
60 to 150 bottles / minute.
Automatic bottle collating and case packing machine
Features
The in feed slat conveyor for the containers/bottles is attached to the outfeed conveyor of the labelling machine by a dead bridge. Erected corrugated master cartons/ shippers are placed on the carrier dog chain conveyor which advances the cartons till
they are under the feeding magazine. The bottles/containers are collated in a single row and pushed in the feeding magazine .The feeding magazine now is lowered and it gently releases the bottles/containers in the cartons. The jaws of the feeding magazine widen the spacers in the carton before releasing the bottle thereby avoiding any jamming. The carton now advances by a single column distance and the feeding operation repeats itself. After the carton is fully filled, the next carton comes under the magazine and the operation repeats itself.
Salient Features
1. Avery compact unit occupying approximately 25% of the area as compared to manual packing.
2. Requires only two operators as compared to 6 to 8 operators in a Manual Packing System leading to lower operating costs.
3. No Carton. No Fill arrangement eliminates containers dropping and breaking.
4. No Bottle machine stops to avoid empty pockets.
5. Jaws of the feeding mechanism widen the partition space before releasing the bottle to avoid jamming of bottles.
6.The shipper gets closed automatically.
Capacity
100 to 300 Bottles / minute
Input Features
Filled & Sealed Bottles : 60 ml to 500 ml
Shipper Matrix : 5x 6, 8, 10, 12
Partitions : E-flute 3 ply
Automatic rondo packing machine.
Features
Rondo Trays are loaded in the tray Hopper in the same position as delivered by the supplies. Filled and labelled ampoules are loaded in the product Hopper. A Stereo is fitted on the Printing Head and ink is applied on the Cartridge. Gum is filled in the Gumpot.
The dog-chain moves out each Rondo. The flap opening station opens out the flaps. The Rondo moves further under the rotary filling station and the required number of ampoules are dropped
in. As the Rondo moves further the Printing Head Prints the Batch No., Date, etc. and the Rondo moves further and the small flap closes. Glueing takes place and further the big flap closes and at
the pressing station it. gets pressed and delivered.
Salient Features
1. 'C’, 'L’, and 'U' Type Rondos can be packed on the above machine.
2. No Rondo. No ampoule.
3. Occupies very little Floor space as compared to hand packing.
4. Very simple in operation.
5. Changeover takes less than 15 minutes.
6. Machine efficiency allows short runs and frequent changes.
7. Labour saving is tremendous.
8. Only two operators are required as compared to 10 to 12 in manual operation.
Capacity
Rondo : 3 to 12 Pockets
Ampoule diameter : 10 to 20 mm
Input Features
40 rondos x 10 = 400 ampoules / minute
Contact
- Deshera - Tech, Unit Nos. 204 & 205, 2nd Floor, Keytuo Industrial Estate, Kondivita Road, Andheri (East), Mumbai - 400 059.
-
+91 9819117660
(Mr. Carl Fernandes)
+91 9819506436
(Mrs.Deborah Fernandes)
- Mail : [email protected]